MEX T-PRO HD High torque & Maximum efficiency

FEATURES OF THE MONOMEX TWIN SCREW EXTRUDERS

Overview of the MEX T-PRO HD

MEX T-PRO HD is a twin screw extruder model developed with the most advanced engineering solutions of Monomex. Specially designed for businesses that require precision, durability and flexibility in industrial production, this model makes a difference with the wide application areas. It's optimized for polymer processing, engineering plastics, chemical mixtures and more.

The PRO HD twin screw extruder component is an example of first-class high technology. The high-performance twin screw extruder is a superior product.With our extensive knowledge and experience in developing the co-rotating twin screw extruder, we design each step of the extrusion process to meet your individual product requirements. PRO HD ensures you achieve maximum production rates and the most advanced quality product. The highest power Kw value motor combined with the highest torque-resistant reducer achieves the highest rotation speed. This allows you to achieve high capacity in the machine.Especially, the use of HIP or powder metal steel in screws prolongs the service life.

The torque density obtained from the European reducer is 18Nm/cm3. For example, in an extruder with a 70mm screw diameter running at 1200 rpm using an 890 KW motor, a torque density of 18Nm/cm3 per shaft can be achieved. For instance, in a PP+glass fiber application, a capacity of 2,700 kg/h can be achieved.

Key Features of The MEX T-PRO HD:

1. Extruder Gearbox: %30 Torque increase with specific torque of 18 Nm/cm3 European reducer. Increases in throughput of up to 100 % are possible.

2. Barrel Heating System: The barrel elements have an energy-saving heating system. Heating with Cartridge Heaters is more effective for product sensitivity. Failure of Cartridge Heaters in the same area does not stop the production. Incase of malfunction, the heaters used in the region can easily change while the machine is running during production.

3. Side Feeder: Side feeding, which is a special process for twin screw extruders, in creases the extruder capacity and the thermal resistance and dispersion properties are used to compound different material stoobtain high-quality products.

4. Intelligent Control: Depending on machine and customer requirements, economic and optimum interaction of material feeding, extruder and equipment distinguishes individually programmed by the Monomex controls from others. With the data gathered and entered at the HMI (human machine interface) the whole extrusion process can be monitored, controlled, documented and analysed.

5. Screw Shaft System: Our company, which designs and manufactures, provides a ratio of 1.55 to 1.8 of Do / Di with extruder screws optimize daccording to customer requirements. It achieves exceptionally high through puts with maximum product quality. The screw material used according to the product is made of tool steels or HIP materials. The shafts reliably with stand the high mechanical stress and the screw elements feature high wear-resistance.

6. Melt Pump: Superior volumetric efficiency enables pumping at reduced shear rate, slower speed, lower temperature and tight well time distribution. Improving the set attributes results in better pumping rate, greater reliability, higher polymer quality, and longer service life. At the same time, energy consumption is significantly reduced. Monomex melt pumps and extrusion pumps adhere to the principle.

7. Water Ring Pelletizer: The plastic melt material exits through the wear-resistant die plate and is knocked off by the pelletizer blades. The pellets cooled in the water ring are flushed out, dried in the centrifuge and discharged. By adjusting the blade pressure, pelletizer blades provide a long service life; replacement is quick and easy.

a) Superior Torque Capacity

Torque Density: High strength up to 18 Nm/cm³.

Low Energy Consumption: Energy efficiency for maximum performance.

b) Modular Screw and Barrel System

 Screw configuration customizable according to your needs.

Special cutting and mixing zones for complex materials.

c) Durable Material Structure

 HIP (Hot Isostatic Pressing) and powder metal steel barrels.

Wear and corrosion resistant screw design.

d) Advanced Control Systems

 Industrial Automation: PLC based user friendly interface.

Remote Monitoring: Instant monitoring and reporting of production parameters.

Technical Specifications:

MEX T-PRO HD Twin Screw Extruder Applications:

PRO HD represents the combination of numerous innovative developments, all serving a common requirement: achieving the highest production rates with optimum product quality and maximum economic efficiency, with every detail of the machine from the gearbox and process section to discharge tailored to this demand.

Pro HD allows you to benefit from guiding Technological principles. Pro HD ensures high efficiency, maximum product quality, convenience, high operational safety, and minimum time during screw changes.

If we ask what is a twin screw extruder machine rotating in the same direction, the best answer is the perfect blend. The only machine that can melt the formulated materials at high temperature and pressure, mix them in the most perfect way and produce materials with homogeneous distribution and dispersion with new properties is the twin screw extruder machine. Twin screw extruder screws have a self-cleaning modular screw structure. Screw elements with various geometric shapes are the main factor that forms the process. Modular screw and barrel arrangements are made in various variations according to the product to be produced.

In twin screw extrusion machines, production can be made in machines working in many different sectors from plastics to food, from cosmetics to pharmaceutical industry.

In general, compound materials, which find a place in the production of almost every plastic-based products, are basically produced by processing raw materials under special formulations at high temperature and pressure. Monomex twin screw compounder machines are used to improve the properties of materials. The expert who will select the extruder chooses according to the type of plastic material to be processed. Various variables such as auger geometric features, feeding type are determined according to the type of plastic material. The most important point to be considered is to make the right design according to the material to be produced, not according to the screw diameter of the extruder.

Advantages of MEX T-PRO HD

a) High Production Efficiency

More output with less energy.

Low downtime and fast maintenance.

b) Long-lasting and Durable Design

Components that meet superior quality standards.

High wear and corrosion resistance.

c) Flexible and Customizable Structure

Can be easily adapted to your production needs.

Wide application compatibility thanks to modular design.

d) Environmentally Friendly Production

Design that optimizes energy consumption.

Production processes that minimize waste.

User Experience and Ease of Maintenance   

Quick Screw Change: Minimum production downtime.

User Friendly Interface: Advanced HMI for operational comfort.

Service and Maintenance: Long-term support and spare parts supply.

How You Can Grow Your Business with MEX T-PRO HD?

MEX T-PRO HD reduces your costs by providing high quality and efficiency in your production. It offers expandable capacity thanks to the modular structure, which allows you to increase your business volume.